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Quick Details

  • Place of Origin: Guangdong, China (Mainland)
  • Brand Name: OEM
  • Model Number: PCB
  • Number of Layers: 12-Layer, 2layers
  • Base Material: FR-4, FR4
  • Copper Thickness: 1oz
  • Board Thickness: 1.6mm, 0.2mm/0.4mm/0.6mm
  • Min. Hole Size: 0.25mm
  • Min. Line Width: 0.1mm(Flash Gold)/0.15mm(HASL)
  • Min. Line Spacing: 0.008mm
  • Surface Finishing: HASL, HASL,ENIG,immersion silver
  • Product name: One Stop SMT PCB&PCBA Service Manufacturing Ready-made Circuit Board
  • Solder mask color: Green
  • Solder Mask: Double-sided Green LPI
  • SMT Efficiency: TQFP
  • Min. Line Spacing:: 0.10mm
  • Certificates: ISO/UL/TS16949/RoHS

Packaging & Delivery

Packaging Details: Inner packing: Vacuum packing / Plastic bag
Outer packing: Standard carton packing, package size: 35*32*40cm
Delivery Detail: 5days for pcb sample

One Stop SMT PCB&PCBA Service Manufacturing Ready-made Circuit Board    

 

Product Description

 

 

 

Welcome to Sato Intelligent Technology Ltd.!

 

 PCB  Production Process:

 

1. Contact the manufacturer
First, you need to contact the manufacturer, and then register the customer number, someone will quote for you, the next single, and follow-up production schedule.

2.  Board Cutting
Objective: According to the requirements of engineering data MI, in line with the requirements of a large sheet of plate, cut into small pieces of plate production. Meet customer requirements of small sheets.

Process: Large sheets → press MI curium board requires cutting board → → beer rounded \ edging out board →

 

3. Drilling

Objective: According to project information on the size of the opening to meet the requirements of sheet metal, the corresponding position are asking drilled aperture.

Process: Laminated pin plate → → → drilling → inspection of the lower plate \ Repair.


4. PTH

Objective: Shen copper is the use of a thin chemical copper deposited on an insulating wall of the hole.
Process: hanging plate → → coarse grinding automatic Shen copper wire under plate → → immersion copper thicker% dilute H2SO4 →


5. Pattern transfer
Objective: pattern transfer image is transferred to film production on board
:( Blue oil flow process): a first surface grinding plate → printing → drying → → → drying print the second side came to light red → Movies → inspection; (dry process): Ma laminated board → → → to stand exposure position → stand → → → check punch Movies


6.Pattern plating
Objective: Pattern Plating is on line graphics or bare copper plating layer on the pore walls to reach the required thickness of the copper layer with the desired thickness of the gold layer of nickel or tin.
Process: The board → degreasing → washing → secondary micro-corrosion → pickling → washing → → washing → pickling copper tinned → → washing → lower plate


7. Stripping
Objective: NaOH solution recede plating resist layer covering the copper wiring layer non bared.
Process: water film: Bays → dip → alkali washing → → scrub off the machine; Dry: put the plate over the machine →


8. Etching
Objective: etching method using a chemical reaction non-line portion of the copper layer to corrosion.


9. Green oil
Objective: green oil green oil film is transferred to the graphics board, play a role in the protective circuit and prevent welding parts on the tin line.
Process: grinding plate → printing photographic green oil curium board → → → red shadow exposure; grinding plate → printing → baking sheet first face printed on the second side → → baking sheet.


10. Character
Objective: The character is a recognizable mark provided easy
Process: green oil curium final stand after cooling → → → tune network printing characters → after curium


11. Gold-plated finger
Objective: the plug fingers coated with a layer of nickel requirements \ gold layer thickness, making it more hardness wear
Process: The board → degreasing → washing twice washed twice with micro-corrosion → → → washing → pickling → copper nickel gold plating → washing →

Tin plate (a process parallel)
Objective: HAL is not covered in oil solder bare copper surface spray a layer of tin to protect the copper oxide surface is not etched in order to ensure good weldability.
Process: dried micro-corrosion → → → preheating → rosin coated solder coating hot air leveling → → → washing-cooled air-dried


12. Molding
Objective: shape by die stamping or CNC machine gong gong that customers need a method of forming an organic gong, beer board, hand gongs, hand-cut
Description: high accuracy data gong board plate with beer, hand gongs secondly, with the lowest hand cutting board can only do some simple shape.


13.Test
Objective: 100% electronically tested to detect visually difficult to find defects affecting the function of the open circuit, short circuit to.
Process: put the mold plate → → → test → FQC qualified visual inspection → → → Repair defective return test → OK → REJ → scrapped


14. Final inspection
Objective: Through 100% visual inspection plate appearance defects, minor defects and repair, to avoid problems and defective plates outflow.
Specific workflows: incoming information → → View → a visual inspection and checking → → FQA qualified packaging qualified → → → treatment failure → Check OK

 

 

 

 

 

Manufacturing Capability Reference

Number of Layer

1,2,4 or 6,upto 18 layer

Order Quantity

1 to 50,000

Board Shape

Retangular,round,slots,cutouts,complex,irregular

Board Type

Rigid, Flexible, Rigid-flexible

Board Material

FR-4 glass epoxy, FR-4 high Tg, Rohs compliant,Aluminum,Rogers,etc.

Board Cutting

Shear,V-score,Tab-routed

Board Thickness

0.2-4.0mm, Flex 0.01-0.25mm

Copper Weight

1.0, 1.5, 2.0 oz

Solder Mask

Double-sided green LPI,Also support Red,White,Yellow,Blue,Black

Silk Screen

Double-sided or single-sided in white,yellow,black,or negative

Silk Screen Min Line Width

0.006'' or 0.15mm

Max Board Dimensions

20 inch*20inch or 500mm*500mm

Min Trace/Gap

0.10mm, or 4mils

Min Drill Hole Diameter

0.01'',0.25mm, or 10mils

Surface Finish

HASL,Nickle,Immersion Gold,Immersion Tin,Immersion Silver,OSP,etc.

Board Thickness Tolerance

±10%

Copper Weight Tolerance

± 0.25 oz

Minimal Slot Width

0.12'', 3.0mm, or 120mils

V-Score Depth

20-25% of board thickness

Design File Formate

Gerber RS-274,274D,Eagle and AutoCAD's DXF,DWG

Factory View 

 

 

Packaging & Shipping

 

Inner packing: Vacuum packing / Plastic bag
Outer packing: Standard carton packing, package size: 35*32*40cm

Our Services

 

Professional PCB Manufacturing

Our pcba provides one-stop service to saves your time and energy.

*pcb board assembly manufacturer

*Components sourcing

*SMT/Wave soldering

*AOI testing

*Function test

*Plastic assembly

Company Information

Shenzhen Sato Intelligent Technology Ltd. is specialized in manufacturing PCB & PCBA and custom smart electronics. We provide comprehensive solutions, including R&D support, prototype service, technical consultation, material sourcing, PCB assembly,conformal coating, washing, in-circuit test, function test, burn-in test, environment test, logistics and after-sales service.

With over 15 years professional experience, we can bring you innovative and sophisticated methods to solve your varies requirements and always to offering our best service to our clients with creative solution and stable quality. 
We mainly offer Electronics Assembly Service. From our ISO9001:2008 certified factory, we turn out up to 10000 square meter of PCBs and 400000 PCBAs monthly. For assembly, utilizing 8 high-speed SMT lines from Yamaha and Sony, to meet customers' need.

 

FAQ

 

Q: What files do you use in PCBA fabrication?

A: Gerber or Eagle, BOM listing, PNP and Components Position

 

Q:Is it possible you could offer sample?

A: Yes, we can custom you sample to test before mass production

 

Q: How can I know the process of my PCBA production?

A: 7-10 days for PCB production and components purchasing, and 10 days for PCB assembly and Testing.

 

Q: How can I make sure the quality of my PCBA?

A: We ensure that each piece of PCBA products work well before shipping. We'll test all of them according to your test procedure. Also if there are any defect items during the shipping, we also can be free to repair for you. 

 

 

Why US ???

 

Quality, 

 

Our UL/Rohs standards insure quality assemblies from start to finish. Whether it's a simple custom

 

product or a complex turnkey production run, SATO will adhere to the ISO9001 standards.

 

Transaction History of the Supplier

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Transaction Overview

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China (Mainland)
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10 Transactions 80,000+
The supplier’s transactions conduted via Alibaba.com in the past 6 months.